Long travel on a Polaris RZR XP 1000 means a wider stance and more wheel travel, and both put the axles to work far beyond what the factory designed for. The Rhino 2.0 long travel axle is built at the extended length long travel kits need, in versions for 3" kits and for the 3.5" Lonestar Racing kit, with 4340 chromoly shafts and maximized CVs that keep running cool at 40°+ angles. It fits the XP 1000, XP 4 1000, High Lifter and Trails & Rocks editions, front or rear.
Highlights
- Extended length to match long travel suspension: 3" or 3.5" (Lonestar Racing)
- 4340 chromoly finished with a proprietary heat treatment
- Larger shaft and CVs, a massive 4 mm increase in size
- Runs 40°+ axle angles without binding or overheating
- 100% stronger than stock
- CAD drawn, field and lab tested for strength and endurance
Why Rhino 2.0 for Long Travel
A long travel kit lets the suspension cycle much further, and every inch of extra travel pushes the CV joints to steeper angles at full bump and full droop. These axles pair maximized shafts and CVs with heavy-duty 4340 steel heat treated for strength and longevity, so they take high angles and massive torque without quitting. That's what lets a long travel RZR be both a work horse and a trail monster.
Designed, Built and Tested by One Team
The same team designs, engineers, tests and manufactures the Rhino 2.0, building on the original Rhino axle's reputation as one of the best in off-road. Millions of dollars in testing equipment went into making it the strongest, longest-lasting axle for a modified machine. Run it through high-angle, monster-tire mud or a rock crawling smackdown and it holds up.
Materials, Heat Treatment and Design
After countless prototypes and R&D lab tests, the formula landed on three keys. First, 4340 chromoly steel. Second, a unique heat-treating process that maximizes strength without raising the risk of fatigue. Third, a chromoly cage and spider that, along with the CV cups, are made as large as possible without rubbing. Together they let you push the RZR and its long travel kit hard.
Strength for the Money
In yield strength, longevity and heat buildup, the Rhino 2.0 is a top choice for a modified RZR 1000. It delivers strength as good as or better than super-duty axles in the $550-$900 range, at a fraction of the price.
Why the Length Has to Match
Long travel kits push the hubs out wider than stock, and each kit does it by a set amount. An axle that's too short pulls apart at full droop, and one that's too long bottoms out inside the CV at full bump. That's why there are two lengths here, one for 3" kits and one for the 3.5" Lonestar Racing kit. Confirm which kit is on your RZR before you order.
Choose Your Axle
Select the axle location (front or rear), your model (Standard, High Lifter Edition, or Trails and Rocks Edition), the axle length (3 inch Long Travel Kit Axles, or 3.5 inch Long Travel Kit Axles for the Lonestar Racing kit), and your year. Each selection is one axle. Match the length to the kit you're running.
What's in the Box
- One Rhino 2.0 long travel axle (front or rear, as selected)
Who It's For and What Pairs Well
This axle is for RZR XP 1000 and XP 4 1000 owners running a 3" long travel kit or a 3.5" Lonestar Racing long travel kit, whether as a replacement or a spare. See long travel kits in RZR XP 1000 long and mid travel kits, and limit straps in RZR XP 1000 limit straps to protect the CVs at full extension. More axles, including stock-length options, are in RZR XP 1000 axles and CVs (4-seat: RZR XP 4 1000 axles and CVs).
Fitment
| Year | Make | Model |
|---|---|---|
| 2014-2023 | Polaris | RZR XP 1000 |
| 2014-2023 | Polaris | RZR XP 4 1000 |
| 2016-2023 | Polaris | RZR XP 1000 High Lifter Edition |
| 2017-2023 | Polaris | RZR XP 1000 Rocks & Trails Edition |
Note: Not compatible with Anti-Lock Brake Systems (ABS)
Installation Notes
Not compatible with Anti-Lock Brake Systems (ABS). The axle installs with standard tools on a machine already fitted with the matching long travel kit.
- source:
- superatv
- satv_url:
- https://www.superatv.com/polaris-rzr-xp-1000-long-travel-heavy-duty-axles-rhino-2-0
- fitment_raw:
- Polaris RZR XP 1000 2014-2023; Polaris RZR XP 4 1000 2014-2023; Polaris RZR XP 1000 High Lifter Edition 2016-2023; Polaris RZR XP 1000 Rocks & Trails Edition 2017-2023
- desc_status:
- rewritten_2026-10-22
- sub_brand:
- Rhino 2.0 Axles